CrazyMill Cool SF/
Superfinishing with highest surface quality and geometric precision
Reduced machining time
- Thanks to high cutting speed and feed
- Decreased finishing operations - polishing and/or tumbling can be avoided or significantly minimized
Long tool life
- Excellent cutting-edge conditioning
- Through-tool cooling prevents overheating of cutting edges and guarantees best chip evacuation
- Large cooling channels compared to the milling tool’s diameter:
- Extremely efficient and high-volume flow of cooling lubricant removes chips from machining area: no cutting-edge break outs.
- The friction-generated heat is mostly absorbed and absorbed by the cutting oil: no material buildup on the cutting edges
- High-performance coating eXedur SNP:
- High-temperature and oxidation-resistant
- High degree of wear resistance
- Low adhesion to metals prevents bonding
- No deposition of chips due to low friction coefficient
- Long tool life while maintaining a very low roughness
High process reliability and productivity
- No overheating of cutting edges, i.e. of the tungsten carbide due to through-tool cooling
- No overheating of the high-performance coating due to efficient, high-volume cooling
- Through-tool cooling prevents material buildup on cutting edges and does not allow heat to build up on the cutting edges
- Use of High Efficiency Milling (HEM), even in materials that are difficult to machine
Highest precision and surface quality
- Highest surface quality - Ra <0.3 µm
- Low radial cutting force - guarantees geometrically perfect workpieces
- Low cutting force - perfect for side milling of thin-walled workpieces
- Advanced cutting-edge conditioning - very long tool life
Lower production costs* - lower machining costs*
- Reduced machining time due to high cutting speed and feed rate
- Excellent tool life, at the same time, a very low roughness is maintained
- A finishing operation (polishing and tumbling) is eliminated or can be reduced
*: The comparison takes into consideration the milling tools and milling methods available on the market as well as the machining parameters recommended by manufacturers.
The milling program
- Superfinishing endmill with five (up to Ø 2.5 mm) i.e. six flutes (from Ø 3.00 mm) and through-tool cooling
- Diameter range: 1.0 mm – 8.0 mm (.039” – .315”, fractional inches available)
- Two versions with variable helix angle and unequal angular teeth division:
- Type M (max. milling depth 3 x d) with cutting length 3 x d
- Type N (max. milling depth 4 x d) with cutting length 4 x d
- Milling cutters with 4 mm (.158”) shank / 6 mm (.236“) shank / 8 mm (.315“) shank / 10 mm (.394“) shank / 12 mm (.472“) shank
Special characteristics
- Excellent surface quality achieving grinding results: Ra 0.3 µm or better, in difficult-to-machine materials
- Through-shaft cooling channels: regular and substantial cooling and targeted flushing of chips
- Variable helix angle and unequal angular teeth division, perfect cutting-edge conditioning
- High Efficiency Milling (HEM) even in difficult-to-machine materials such as stainless steel, titanium and titanium alloys, superalloys
- Cutting edge conditioning à guarantees an excellent surface quality and long tool life
- Low cutting force: outstanding superfinishing milling cutter for side milling of thin-walled workpieces
- Low radial cutting force for geometrically perfect workpieces
- Finishing operations as polishing and/or tumbling can be avoided or, at least, reduced
- New tungsten carbide generation with high fracture toughness and thermal shock resistance
- Wear- and heat-resistant high-performance coating eXedur SNP
- Mikron Tool produces all tools with highest repeat precision. Hence the user will benefit from long term stable production conditions (stable process and machining precision)